Crystallization Reactors



Standard Crystallization Reactor Tanks:
Crystallization Tanks (Reactors) are designed, manufactured, and inspected in accordance with the ASME Boiler & Pressure Vessel Code (BPVC).

The crystallizing tank is a crystallizing device of which the chilled glycol water quickly cools down the jacket thus the reactor. The type of the jacket, the structure of the agitator, and the form of the outlet all play important role.

Cedarstone reactors use vertical circular tanks with jackets that can be made into a dimple jacket, a coil jacket or a full jacket that are made of 304 or 316L stainless steel depending upon customer needs and request. The inside surface can be electrolytic mirror polished or handled by mechanical polishing. All welded surfaces can be either mirror finish to meet pharmaceutical requirement or a slightly lesser finish for food & beverage industry needs.

Automatic Plasma welding is utilized for Tank welds to guarantee the longevity of the reactor. Smooth and easy to clean with no dead corners. A stunningly beautiful appearance!

Features:
• Tank Volume: 60 gallon - 50000 gallon; based upon customer requirements.
• Jacket Volume: depending on jacket type and reactor size.
• Crystallization tank jacket can be dimple jacket, a coil jacket or a full jacket to process your materials, under the optimum temperature and cycle frequency with high capacity and convenient operation.
• Sanitary mechanical seal, the most advanced type of seal used in the mixing industry. They can handle the highest pressures, maintain nearly leak free operation, and require minimum maintenance.
• SEW motor /gearbox reducer, or equivalent to be used. SEW is the world leading drive technology company headquartered in Bruchsal, Germany. Frequency controls are optional to give the user the option to control the motor speed.

Tank Optional Configuration:
Crystallization Tanks can be configured with a 0.2µm hydrophobic sterile air filter, thermometer (Digital Display or Dial type), 2 sight glasses, steam sterilization hole, sanitary manhole, liquid in-outlet, CIP rotating cleaning ball, liquidometer and liquid level control system (bearing module, non-contact ultrasonic, static pressure transmitting device) and so on. More options and features available and possible upon customer request and requirement.

Application:
Applied for industries such as pharmaceutical, dairy products, food, chemical, beverage and other industrial materials, mixing temperature and freezing, product crystallization, and so on.

Design Parameter:
• Design Pressure: full vacuum to 100 psi
• Design Temperature: 32ºF ~ 320ºF

Material:
• Liner: 304SS or 316LSS
• Jacket: 304SS
• Insulation: PU or Rockwool
• Legs: 304SS

Connections:
• In-Outlet: Flange, Tri-Clamp

Surface Finished:
• Finish Type: Mechanical / Electrolytic polishing, sandblasting, pickling.
• Polishing Precision: Inner Surface Ra <0.4µm, Outer Surface Ra 0.6µm