3 Vessel Brewing System

 

3-Vessel Example (Steam):

1.1   1 Unit – Mash Tun

  • 304ss Insulated Mash Tun, with low-pressure steam jackets on the bottom and side cylinder of the vessel for fast response boiling. Minimum 80mm Rockwool insulation, with glass top manway.
  • 304ss Mash Mixing Paddle engineered to efficiently mix for consistent mash temperature and step mashing capabilities.
  • Mash Temperature RTD sensor for monitoring internal mash temperature.
  • Mash Pump, with variable speed control, USA built by Ampco.
  • CIP Tank Sprayball has CIP head and Under screen CIP.

 

1.2   1 Unit – Lauter Tun

  • 304ss Insulated Lauter Tun, vessel bottom and cylindrical sides are insulated with ~100mm of high density, chloride-free PU insulation, with glass top manway.
  • 304ss Milled False Bottom screens for efficient Lautering and runoff of wort.
  • Mash Temperature RTD sensor for monitoring internal mash temperature.
  • Sparge Assembly with a temperature gauge to monitor sparge water temperature.
  • Airless Grant with illuminated sight glass to accurately monitor Vorlauff.
  • CIP Tank Sprayball has CIP head and Under screen CIP.
  • Lauter Tun Manometer level gauges to monitor mash bed pressure differential.

 

1.3   1 Unit – Brew Kettle/Whirlpool

  • 304ss Steam Fired Mash Tun/Brew Kettle Vessel interior and exterior are #4 brushed finish. Domed Top and insulated with a minimum 80mm of high heat Rockwool insulation. 18” Glass top manway with Clients logo etched onto glass lid (optional).
  • Dual Independent Steam Jackets include bottom steam jacket and cylindrical side steam jacket, which allows initial running’s to be preheated with bottom jackets during initial lauter runoff.
  • Integral Tangential Inlet for optimal whirlpool effect and trub/hop settling.
  • 8” Ventilation Stack Condensation ring, directs condensate outside vessel. 8” Brew Kettle Vent to exterior of building, with customer provided stainless ventilation stack, to be installed by mechanical contractor.
  • RTD Mash Temperature sensor for monitoring internal mash temperature inserts into welded Thermowell on vessel side wall. Removable from the vessel’s exterior in event of probe failure, even while vessel is full.
  • Wort Pump with variable speed frequency drive control, 230/460V 3ph 60HZ.
  • CIP Tank Spray ball system with dual static spray heads offer an ideal spray pattern for clean in place operations and complete interior vessel coverage. CIP sprayballs and CIP piping are 316ss to assure longevity of system.

 

1.4__1 Unit – Integrated Control Panel

  • Industrial Touchscreen Control Panel, 304ss, watertight case. Mounted on brewer’s platform with 9” touchscreen Siemens controlled brewers CPU Integrated module.
  • Integral Controls allows for intuitive Brew house operation and Cellar Control functions from one central location on the Brewhouse platform. Includes readouts and controls for Brew Kettle & Lauter Tun.
  • Pump Controls and Variable Speed frequency drive for Mash Pump and on/off controls for Hot Liquor Pump.
  • Interior vessel Illumination natural spectrum light mounted inside vessel dome.
  • Adjustable Footpads ball on plates, allow for leveling of vessel on sloped floors.

 

1.5     1 Unit – Plate Heat Exchanger

  • 304ss 2-Stage Plate Heat Exchanger for chilling 200°f Wort to 68°f with 10bbl/30minutes knockout capability. Stainless steel plates and frame assembly.
  • Wort Thermometer upon exit of PHE to accurately stabilize wort temperature.
  • Aeration Stone Assembly, including 3A certified Tee’s, non-threaded sanitary sintered aeration stone and sanitary gas check valve, with sight glass.

 

1.6     1 Unit – Working Platform

  • 304ss Staging Platform between Brew House Vessels, with stainless non-slip grating, stairs, and handrails. Can be configured to your location and design layout.
  • 304ss Frame Assembly, with mounted hard piping firmly affixed.
  • Adjustable Levelers to provide a level platform regardless of floor slope.
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